The time now is Sat Jul 05, 2008 8:41 pm
FAQ
- Basic Motorbike Maintence
- What would I need for a start tool kit for basic maintenance?
There are lots of other tools out there and the ones you will want will depend on the job you are doing. If you are just starting your tool box, here is what I would consider a good start. A good hammer Impact Driver and Bits Set of 6-point, meteric sockets, 6mm-19mm, Set of 6-point, inch sockets, 5/32"-7/8", 1/4" and 3/8" drive rachet 1/4" and 3/8" drive T-Handles 3" and 6", 1/4" drive Extentions. 1&1/2", 3", 6", 12" 3/8" drive Extentions Metric Combination Wrenches, 6-19mm Inch Combination Wrenches, 5/16"-7/8" Small, medium and large Phillips and Sloted screw drivers...Hey, just buy a set ! Set of allen wrenches in both inch and metric. A Two foot long prybar. A real BIG screw driver will do. A two foot long piece of Brass round stock in both 3/8" and 1/2" diameter A really big Crescent Wrench A pair of Needle Nose and Slip-Joint Pliers A pair of wire cutters, also called Diagonal Pliers A small, medium, and large Vice-Grip type pliers A long, hollow, piece of pipe, big enough to fit over your rachet handles. For leverage. A Cheater ! A metal box to put everything in ! The list is endless, but at least now you have a place to start !
- Why do I need a bike manual & how do I find one?
The first thing you should buy for your motorcycle, even before gas and oil, is a Shop manual. Every thing you need to know about your motorcycle is in that Shop Manual. It will save you time... Lots of time, and it will save you money... Lots of money. You absolutely, positively MUST have a Shop Manual for the bike you are working on. You might say, Shop Manuals cost a lot of money, and reading them takes time. Now what about money? Well, every once in a while, usually on the crank or cluch end, there will be a LEFTHAND thread nut. If you ever snap one of those off it's new crank time, and that, my friend, will cost you a lot of money. What about piston clearance...Ring end gap...torque values for head bolts, all that good stuff can cost you money if you do it wrong. With a Shop Manual you'll do it right the first time. Factory manuals are best. (most of the time, anyway) I really like Haynes manuals too, and Clymer manuals are good. If you are working on older bikes, and if you can find them, Glynns manuals are excellent. You can get shop manuals fron a lot of different places. The local dealer for your brand of motorcycle will have, or can order, a factory manual for your bike. Your local book store can get you any of the Clymer or Haynes manuals. The local Library will have some manuals on older bikes, as will a used book store. You can also find them at a motorcycle parts and accessories store, and on the Internet. They are not hard to find, just look around. You can get some free shop manuals from this link
- How do I change my oil in motorbike?
Change your oil often. If you want to keep your engine going, change your oil often. This is a real simple thing to do, but you must do it right. If your engine uses a wet sump design, the first step is to place a container to catch the oil under the oil drain plug of your engine. Make sure the container is big enough to hold all the oil. Look in your owners or shop manual for the amount of oil your engine holds. The oil drain plug will be on the bottom or side of your engine. Some engines, like the old Yamaha 650cc twins, have two drain bolts. One thing watch out for. Some engines that have side oil drain bolts, like 1985 and on Honda XR/XL250 engines, also have a gearshift return spring bolt near the oil drain bolt. DO NOT remove this gearshift return spring bolt! If you do, you will have to remove the engine from the frame and do a lot of work to reposition the spring. As I remember, back in the dim dark 1960s there were some two stroke engines that had the same problem. Unfortunately, I can't remember which ones. I went back and checked all my old shop manuals, but I could not find the engine. Oh well, just be aware of this little trap the manufacturer has set for you! It's best to drain the oil when the engine is good and hot, however, I usually wait till the engine cools down a bit or I just run it enough to warm the oil a bit and get it mixed up good. So call me a wimp, I simply don't like getting burned by hot oil. Look at the oil drain plug, once you have it out. Some of them have small magnets in them to catch any steel metal particles from the engine. These plugs can be special bolts with a flange head or an allen head bolt with a flange head. Depending on how they are made, the allen head ones can be quite strong or very weak. I took this one out of a 1996 Triumph three cylinder. It's design is very weak. Almost all oil drain bolts will be found to be in there really tight. This is because there is a lot of heat down there and just about everybody torque those puppies down really hard. When you reinstall the oil drain bolts, look up the tightening torque in the shop manual and use a torque wrench to put them in. If you can't find a torque for the oil filter drain bolt, measure the bolt size and use Standard Bolt Torques. This will save a bit of headache in the future. Using the right torque on both the oil drain bolt and the oil filter bolt can be a lot more important then you might think. On a lot of bikes, there simply is not enough metal around the hole to allow the use of a thread repair kit. Sometimes you can use a bolt that is just a bit bigger or you can use an expanding plug, but the best thing is to not strip it out in the first place. You will find many drain plugs over torqued and absolutely locked in. For these, you may have to make a special Reinforced Socket Wrench. On dry sump engines, you must find the oil tank and then the drain plug on that tank. There really only two types of tanks. The oil is carried in the frame of the motorcycle. A small, separate tank mounted somewhere on the frame. There are two types of frame oil tanks. The Japanese use the upper part of the top frame backbone and the front downtube to hold the oil. The Oil Drain Bolt is on the lower part of the front downtube. The British use the top frametube, which bends down forming the rear frametube. The oil is drained at the bottom of this rear frametube. After draining the hot, or warm, oil you will want to give a thought to the oil filter. I always like to change the filter because it usually holds a quarter pint or so of old oil. You don't have to and there's not a lot of old oil in there but... !
- Do I need to change the oil filter with each oil change? How do I change it?
You don't have to and there's not a lot of old oil in there, Oil filters come in a number of styles. Cartridge types are just like automotive spin on oil filters. The best way to remove and replace this type is with a special wrench. You can also use a small strapwrench, but they tend to crush in the side of the oil filter during instillation. If the housing is only crushed in a bit, it usually will not hurt anything. If it is badly crushed in, you will need to replace the filter. Usually the cartridge is located, externally, on the front or bottom of the engine. A few engines like the BMW K series (Brick) have the cartridge located internally, in the oil pan. You can remove a cover and get to it if you have the right tool. if not, you must remove the oil pan and use a strap wrench. Screw the filter in till the rubber gasket touches the base and then NO MORE then 1/2 turn more. Check your shop manual. The drill is this. Clean the oil filter base on the engine. Dip your finger in some fresh oil and lubricate the rubber ring on the cartridge. Then thread it on until the rubber ring contacts the oil filter base on the engine. Now turn the cartridge 3/4 to one turn more or about 13 -15 Ft. Lbs. of torque, and you are done. DO NOT OVER TIGHTEN. If you over tighten the cartridge it will distort the rubber gasket and cause the filter to leak or even fail completely. Again, check your shop manual. The new Harley Davidsons want you to use your hand and turn it in 3/4 of a turn after the rubber gasket touches the base. Paper Element oil filters can be inside an engine, under a cover. They can also be carried in a cast, finned, housing, outside the engine. Most of these use a special, large diameter, hollow bolt to hold the cover or housing to the engine. People just love to over torque these bolts. Always use a torque wrench to tighten the bolts. The torque can be as low as 11 Ft. Lbs. to as high as 23 Ft. Lbs. of torque. Check your shop manual. There is a large thin flat washer or Filter Spring Seat used on these bolts that everybody seems to loose. The filters seem to work fine without it, but I always make sure it's put on. These filters have two holes in them, letting the bolt pass through the filter. They are supposed to go on one way and sometimes are marked as to which way to go on. They seem to work both ways. Another type of oil filter element fits into a chamber on the right side engine. It has one hole. An example would be Yamaha 250cc singles. It's cover is held on with three bolts. The newer ones can only be put on one way, the right way. On some older bikes, the oil filter element, can be put on backwards. If you put them in backwards you will cut off the supply of oil to your engine and it will, in short order, burn your engine down. If you are unsure, check the shop manual. Each engine is different. The Shop Manual will steer you right On lots of different Yamahas and Hondas the Oil Drain bolt also has a very coarse Oil Filter Screen in it. Don't be fooled just because this is a coarse screen. This screen will catch stuff and can get plugged. If it does get plugged, it can cut off oil flow to the head. The most primitive type of oil filter is the centrifugal type. It can be in the center of a clutch hub or a separate spinning cup through which the oil is pumped. If you thought that this sounds like it would not do a good job, you would be thinking wrong. At least judging from the amount of sludge, gook and metal filings I have cleaned out of them. On some of these engines, there is a cover you can remove to get at the filter and on others you have to remove the entire clutch cover. You don't see these anymore except on small single cylinder engines. They were used mostly on 50-200cc Honda singles and on early (1960s, 1970s) Honda 125-500cc twins.
- How do I know what level my oil should be?
Now we come to oil levels. Every engine needs a certain amount of air space inside the engine. If you put in too much oil, it cuts down on this air space and increases the engines internal pressure. This can cause an engine to smoke or blow out oil through the seals and/or engine breather. If you put too little oil in, you blow up your engine, so you had best be accurate in the amount that goes in. One way is to look in the shop manual. It will normally give two amounts. One amount for if you have changed just the oil and another amount for when you change the oil AND oil filter. Sometimes there is a third amount for when you have rebuilt the engine and it is totally oil free. Most engines will have some way you can easily determine the right oil level without draining the oil and putting in an exact amount. This is usually done in one of three ways. Oil level dipstick. Oil Level Plug. Oil Level Sight Window. All checks are done with the bike straight up and down, usually on the centerstand. The Oil Level Dip Stick is simply a stick that screws into the side of the engine. It has high and a low marks on one end. Take the Dip Stick out. Clean all the oil off it and insert it back in it's hole. Do not screw it in. Now remove it again and look at the lower end. The oil should be between the High and Low marks. If it is low, add some. If it is high, take some out. The majority of bikes out there have an Oil Dip Stick to check their oil. An Oil Level Plug is simply a threaded hole, in the side of the crankcase, that is at the proper oil level. Remove the plug or bolt and add oil till it starts to come out the hole. Put the bolt back in and you are done. A lot of race bikes, and some small street bikes, use this method. An Oil Sight Window has a clear plastic window cast into the side of the crankcase. There are high and low marks on or near the window. The oil level must be between these marks. Add or drain oil to make it so. A lot of street bikes have started using this method. It works good till the plastic starts to discolor, and you can't make out the level easily anymore. Another potential problem is, believe it or not, clean oil. If the oil is clean and the level a bit high, it may look like there is no oil in the window. You add more, still no level in the window, so you add still more. To prevent this, let the bike lean a bit from straight up and down. The real level should show up in the window. If it does not, add a bit more and lean it again till you find the real level. If worst comes to worst, drain ALL the oil and refill with the correct amount (It's given in both the owners and shop manuals) and check the window again. If you have a small mini bike with a Briggs and Stratton or Tecumseh engine, without a dip stick, you usually fill up the oil to the threads on the oil fill hole. It is a good policy to put all the oil you can possibly get in to it, without it over flowing too much. This applies to both Horizontal and Vertical engines. If it has a dipstick, you usually screw it in to check the oil level. As always, CHECK YOUR SHOP MANUAL ! Adding oil can be a challenge. They never seem to make the fill hole big enough or in the right place. Lots of different funnels can really help here. You can Dribble oil down an Oil Dip Stick and into an oil fill hole. Sounds weird, but it works ! If you change the oil filter, fill the oil up to the right level and then start the engine. Run it for about a minute, and then turn it off. let it sit for several minutes, to let the oil drain from the head, and check the level again. It will have gone down some as it fills up the oil filter, so you will need to add some more oil. Dry sump engines are a bit different from wet sump engines. On Dry Sump engines you will need to start and run the engine for five minutes or so BEFORE you check the oil level, if the engine has been sitting for any length of time. Even if you have just changed the oil, you will need to run the engine. This is because the oil tanks are all above the engine's oil pump. The oil is gravity feed to the pump. The oil will back feed through the pump gears and into the sump. The longer the engine sits, the more oil seeps back into the sump. You have to run the engine so the scavenging oil pump will pump all the excess oil out of the crankcase and into the oil tank. Once the crankcase is empty of oil and the oil tank full of oil, you can get an accurate oil level reading. Don't check the oil immediately after coming in from a hard run. Let it idle for a few minutes to stabilize the oil level in the tank. Remember to stand the bike upright to check the oil. Do not check it with it on the side stand. Some engines, like the Honda XR400R, have an additional crankcase oil level check bolt located under the oil filter and oil lines on the right side of the engine. Start and idle the engine for a few minutes an then shut it off and, with the bike upright, remove this oil check bolt. Oil should be up to the threads in the bottom of the hole. Check your owners manual. I always like to check and make sure that oil is pumping to the head on four strokes. If there is no oil light, there often is an Oil Check or Bleed bolt. Loosen it while the engine is running and oil should come out of it. If there is no check bolt or oil light, and you still want to check, simply take a tappet cover off and start the engine. A lot of oil should spray out, so keep your finger on the kill button. If very little or nothing comes out, you have BIG problems. Look into it ! You will notice that two stroke motors have no oil filters. That is because they have no oil pump. The oil is just in the transmission and all the gears are splash lubricated. The lubrication for the engine is handled by an oil injection pump or by pre-mixing the oil in the gasoline. The oil to the engine is always fresh, but you must change the oil in the transmission on a regular basis. Engines can be funny critters about oil levels.
- What do I need to know about the battery in my bike?
Motorcycle batteries have one thing in common, they are all too small. Even the biggest ones are too small for what they have to do. These days, it seems as though nobody believes in kickstarters anymore, so a well taken care of battery is doubly important. A battery will loose 1% of its charge per day just sitting there doing nothing. So you can see that you just can't park it, walk away, and come back in 4 or 5 months and expect it to work. Amazingly some of them do work after that kind of abuse, but a greater number of them don't. The cure? Trickle charge the battery at least once a month. have found that it is best to use a 1 Amp or smaller trickle charger. Most motorcycle batteries are small and just can't take the high rate of charge that a 6 or 10 Amp charger gives. A general rule of thumb is that a battery should not be charged at more than 1/20 its rated capacity. As you can see, even a big motorcycle battery is maxed out by a 2 Amp charger. The battery should be charged till it is gassing (bubbling) freely, but then stop, don't boil all your water out! The temperature of a battery must not go over 112 degrees. If it does, the battery may be ruined. If the electrolite is below the plates add distilled water till the plates are covered and/or to the top of the fill line. Always unplug the charger before removing the leads from the battery and keep the battery away from flames and sparks. Remember all that gassing in the battery is producing Oxyhydrogen Gas. This can and will EXPLODE the battery, covering you with acid which will burn you like you will not believe. Baking soda will neutralize battery acid and water will rinse it off and dilute it. Mixing baking soda and water together works great. You can use it anywhere on the bike or yourself to remove battery acid. Keep lots of both on hand. If a battery is totally discharged, and you goof and connect the plus and minus leads backwards you can change the polarity of the battery. Plus is minus, minus is plus.That was a fun one till I figured it out. I just drained the battery to zip, recharged it the right way... worked just fine... go figure. Here is a trick that works maybe 60-70 % of the time...You have a battery that is almost junk, will not hold a charge. Put some Epsom salt, maybe 1/4 teaspoon, in each cell. Sometimes, not always, it will keep it going another 2-3 months. Won't hurt anything... the batterys junk anyway, but it might get you through till winter! On motorcycle batteries you can usually see through the cases and see the white gook, sulfate, on the plates of the battery. Once you see the sulfate, that batteries on it's way out. Remember too. On old British bikes, like Triumph, BSA, Norton, etc. They used a POSITIVE GROUND electrical system. It would behoove you to remember this if you have to work on one !
- I have spoked wheels do they need any maintainence?
They need regular maintenance, but seldom get it. The problem with spokes and nipples is that they do, over a period of time, get loose. Lots of times no one notices that they are loose till they fail. A quick, down and dirty way of testing them is to just tap them. A loose spoke will have a dull sound, while a tight spoke will have a hi pitched, tinkly sound. Go try tapping some spokes and you will see what I mean. If you have some loose spokes you will need to tighten them with a spoke wrench. Tighten the loose spoke until it has a nice ring to it. Now, you would think that all the spokes would need to have the same sound to have the same tightness, but this is not really true. Tap the spokes of a new bike with no miles on it and you will see they have different tones. New wheels are put together with nice new parts, special spoke torque wrenches, and people who actually know how to assemble wheels. I think we can safely assume that the new wheels are trued and torqued right, but the ones I've tried have different sounds. Very similar to be sure, but different. So I just tighten the loose ones till they have a nice ring to them, and leave it at that. Sometimes we find a spoke has broken. Depending on which spoke has broken, you may be able to replace it. If not, you can tape or wire it to another spoke, or cut it out. I leave the old nipple in to fill the hole in the rim. Lots of dirt racers wire spokes together where they cross so if one breaks it will not wrap or flail around the wheel. One broken spoke is usually not much of a problem. Two is not so good, but as long as they are not close together you should be OK. Three means you had better deal with things real soon and if they are close together the wheel could fail very suddenly.
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- What are Usergroups?
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- Private Messaging
- I cannot send private messages!
There are three reasons for this; you are not registered and/or not logged on, the board administrator has disabled private messaging for the entire board, or the board administrator has prevented you individually from sending messages. If it is the latter case you should try asking the administrator why.
- I keep getting unwanted private messages!
In the future we will be adding an ignore list to the private messaging system. For now, though, if you keep receiving unwanted private messages from someone, inform the board administrator -- they have the power to prevent a user from sending private messages at all.
- I have received a spamming or abusive email from someone on this board!
We are sorry to hear that. The email form feature of this board includes safeguards to try to track users who send such posts. You should email the board administrator with a full copy of the email you received and it is very important this include the headers (these list details of the user that sent the email). They can then take action.
- phpBB 2 Issues
- Who wrote this bulletin board?
This software (in its unmodified form) is produced, released and is copyrighted phpBB Group. It is made available under the GNU General Public License and may be freely distributed; see link for more details. Forumotion hosts and update this forum for free.
Modifications/deletions/functionalities additions have been done compared to the original script.’,2=>’440’)- Why isn’t X feature available?
This software was written by and licensed through phpBB Group. If you believe a feature needs to be added then please visit the phpbb.com website and see what the phpBB Group has to say. Please do not post feature requests to the board at phpbb.com, as the Group uses sourceforge to handle tasking of new features. Please read through the forums and see what, if any, our position may already be for features and then follow the procedure given there. If you think a function must be added, please visit the support forum and see what other users and administrators think about it.
- Whom do I contact about abusive and/or legal matters related to this board?
You should contact the administrator of this board. If you cannot find who that is, you should first contact one of the forum moderators and ask them who you should in turn contact. If still get no response you should contact use the litigation tool (by clicking here)
